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SANDWELL HEAVY PROFILE SANDING MACHINE - SDG10 series
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SANDWELL HEAVY  PROFILE  SANDING MACHINE - SDG10 series

SANDWELL HEAVY PROFILE SANDING MACHINE - SDG10 series

Features

◆ This machine is used for all kinds of special-shaped workpiece plane and paint sanding tofo
◆ A full range of sanding problem solutions to achieve mass production
◆ Modular sanding components design can be diversified according to different combinations
◆ Increase sanding efficiency by 3-10 times and reduce by 70% or more

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     ▶  Excellent characteristic

 wide processing range, such as porcelain and primer sanding wood furniture, solid wood doors and windows, cabinets, wardrobe and other industries.
the equipment adopts heavy structure and integral frame to ensure the equipment running stably and sanding accuracy.
this machine adopts Schneider PLC control, conveying and each component independent frequency conversion speed regulation and independent lifting control, touch screen, man-machine operation interface.
equipment adjustment mode as follows: first, the work table is not moving, the working group independent lifting, namely floating structure, can connect production line use. The pressure roller and the working group are separated and adjusted independently, and the plates with deep sanding grooves are adjusted.
All the sanding parts are made of aluminum profile, and they never deform. The sanding parts can be pulled out as a whole, and the abrasive parts can be replaced conveniently.
Sanding parts are produced by general modular production. According to the different requirements of customers, the equipment and parts are arranged in order to achieve the best sanding effect.
different pieces of sand light parameters adjustment, memory storage function, can store up to 20 different workpiece sanding process.

     ▶ characteristic
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High strength structural airframe

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The parts can be rolled out integrally so as to facilitate the replacement of abrasives

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High wear resistant belt ensures stable feeding

   
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Patent technology, sand disk design

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Table grinding, to ensure smooth and accurate delivery

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Elastic rocking function

   
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Easy and quick change structure

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PLC system control, touch screen man-machine interface, with program memory function.

   



     ▶  Parameter

Equipment type

SDG10 - PPPPCC
SDG10 - PPPPLLSDG10 - PPCCLLSDG10 - PPPCCSDG10 - PPCC

Workpiece width

20-1000MM
20-1300MM20-1000MM20-1000MM20-1000MM
Minimum length of workpiece450MM
450MM450MM450MM450MM
Workpiece thickness range5-150MM
5-150MM5-150MM5-150MM5-150MM
Feeding speed1-18M / Min
1-18M / Min
1-18M / Min1-18M / Min1-18M / Min
Two position cross sand




Inclined round roll sand




Self rotating disk sand

4 Group

9×∅180MM

4 Group

9×∅180MM

2 Group

9×∅180MM

3 Group

9×∅180MM

2 Group

9×∅180MM

Star disk sand




Sand belt brush straight sand roller

2 Group

380×∅1300MM


2 Group

380×∅1300MM

2 Group

380×∅1300MM

2 Group

380×∅1300MM

Sand belt brush spiral sand roller

2 Group

380×∅1300MM

2 Group

380×∅1300MM



Flat sand roll




Dust suction port∅125×10
∅125×8∅125×8∅125×8∅125×6
Total power13.28KW/380V 50HZ
14.08KW/380V 50HZ14.08KW/380V 50HZ11.75KW/380V 50HZ9.97KW/380V 50HZ
Outline size4860×2000×2000MM4860×2000×2000MM4860×2000×2000MM4860×2000×2000MM3600×2300×2000MM
Weight4500KG4500KG4500KG4100KG3800KG
     ▶ Schematic diagram of function combination

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     ▶  Excellent characteristic
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  straight sand roller

From the brush elastic supporting various types of abrasive belt, consisting of a rotating flexible sanding unit, under the pressure of continuous rolling with a full range of special-shaped sanding, sanding with straight lines, the characteristics of sand cutting force strong, along the direction of plate angle uneven surface and corner grinding sanding

  
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undefined  spiral sand roller

Supported by the elastic belt brush spirally consisting of a rotating flexible sanding unit by continuous rolling under the pressure of a full range of special-shaped sanding, sanding strength has smooth, uniform and straight lines along the characteristics of along the direction of plate angle, uneven surface and corner grinding sanding.

  
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undefined  cross belt

Sanding belt supported by a fixed unit of various specifications in flat belt brush elastic component of a two-way horizontal sand movement, using continuous pressing paste type sanding, sanding and cutting force has strong characteristics of sand road long straight, horizontal concave on board the plane and corner grinding sanding.

  
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undefined  inclined sand roll

Supported by the elastic belt brush consists of a rotating flexible sanding unit, the axis is 45 degrees from the symmetrical direction of rolling sanding and feed direction of the workpiece, with sanding angle symmetry, clear texture features

  
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undefined  disk sand

Plane rotating sanding unit is composed of a brush elastic support of various types of belt composed of a plurality of rotation, the belt plane parallel motion of grinding press the turnover, with multi angle sanding direction, characteristics of sanding uniform intensity, on any uneven surface and corner can be effectively sanding

  
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undefined   flat sand roll

The sanding unit consists of wear-resistant rubber roller or high strength wear-resistant rubber roller surface with abrasive belt, the elastic belt sanding way tensioning, high-speed drive, has the characteristics of smooth, uniform and smooth sand, on the plane of the plate grinding sanding

  
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undefined   planetary disc sand

A sand belt made of elastic brush is arranged on a rotating and rotating star shaped disc to form a sanding unit, and the sand belt plane rotates and rotates the sand and light mode. The utility model has the characteristics of uniform sanding, uniform strength, omnibearing sanding, etc., and can effectively sand and polish any concave convex, irregular plane and corner.

  
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undefined   staggered horizontal roll

Various types of abrasive belt supported by elastic brush, composed of a plurality of rotating flexible sanding unit, the axis of rotation is 90 degree sanding and feeding direction of the workpiece, with sanding strength, clear striation characteristics, surface and corner of the transverse uneven grinding sanding.

  
     ▶  Sanding process plan

Take five roller SDG10-TPPCC as an example.

First: General for coarse grinding light, install 120#, 180#, 240# sand, through lateral movement, the grey rough corners, the primer surface breaking back sanding preparation.

Second, third: semi refined sand light, the general use of disk installation 180#, 240#, 320# sand strip, through the disk rotation, breaking the front process of the texture disrupted into an irregular state, surface texture.

Fourth, fifth: fine sanding, usually using brush straight sand roller, installation of 240#, 320#, 400# sand strip, two groups of sand one is reversed at the same time, the front of the mess twisted into fine straight twist.

Through the above five processes, the surface of the workpiece can be fully sanded and the best sanding effect can be achieved.

The process is suitable for Wood White (such as rosewood, mahogany, oak, birch), veneer white body, cupboard door, wardrobe door, PE, PU, UV, primer sanding paint.

The production efficiency of the flat profiled sander is more than 5-10 times higher than that of manual grinding (1 workers can grind 3-6 door panels for 1 hours, and 50-100 hours / hour or more with the machine).

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